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Heavy Duty Brake Upgrade


Our client sells heavy duty brake upgrade kits which improve braking performance when towing heavy loads. For this kit they wanted to add a second caliper but weren’t sure how to mount it, so they hired Absolute3D to figure out a solution.

Scan mesh of disk rotor

Scan mesh of caliper


We 3D scanned and reverse engineered the entire brake assembly. After aligning the parts virtually in 3D space, we designed two brackets that would allow both capilers to be mounted. As a consequence, the original disk rotor was no longer compatible, so we designed a completely new disk rotor to match. Along with the CAD model, we also provided manufacturing drawings.


Brake assembly front

Brake assembly rear